I-Automation / Small-Batch and Mass Production kwa-AGS-Electronics

Ukuze sigcine indawo yethu ephezulu njengabahlinzeki abavelele nabadidiyeli bobunjiniyela abanamanani ancintisanayo, ukulethwa ngesikhathi kanye nekhwalithi ephezulu, sisebenzisa UKUZENZAKALELAYO kuzo zonke izici zebhizinisi lethu, okuhlanganisa:

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- Izinqubo zokukhiqiza nokusebenza

 

- Ukuphatha impahla

 

- Inqubo kanye nokuhlolwa komkhiqizo

 

- Umhlangano

 

- Ukupakisha

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Kudingeka amazinga ahlukahlukene wokuzenzakalela kuye ngomkhiqizo, amanani akhiqizwayo, nezinqubo ezisetshenzisiwe. Siyakwazi ukuzenzela izinqubo zethu ngezinga elilungile ukuze sihlangabezane nezimfuneko ze-oda ngalinye. Ngamanye amazwi, uma izinga eliphezulu lokuvumelana nezimo lidingeka futhi nenani elikhiqizwayo liphansi nge-oda elithile, sinikeza i-oda lomsebenzi EKUTHENI IMISEBENZI yethu noma endaweni yethu ye-RAPID PROTOTYPING. Ngakolunye uhlangothi, nge-oda elidinga ukuguquguquka okuncane kodwa ukukhiqiza okuphezulu, sabela ukukhiqizwa ku-FLOWLINES yethu kanye IMIGQA YOKUDLULISELA. I-automation isinika izinzuzo zokuhlanganisa, ikhwalithi yomkhiqizo ethuthukisiwe kanye nokufana, izikhathi zomjikelezo ezincishisiwe, izindleko ezincishisiwe zabasebenzi, ukukhiqiza okuthuthukisiwe, ukusetshenziswa kwezomnotho okwengeziwe kwendawo yaphansi, indawo ephephile yama-oda okukhiqiza umthamo ophezulu. Sihlonyiselwe kokubili UKUKHIQIZWA KWE-SMALL-BATCH ngamanani ngokuvamile asukela phakathi kwezingcezu eziyi-10 kuya kweziyi-100 kanye ne-MASS PRODUCTION ehilela amanani angaphezu kwezingcezu ezingu-100,000. Izikhungo zethu zokukhiqiza ngobuningi zifakelwe imishini ezishintshayo enikezelwe ngemishini ekhethekile. Izikhungo zethu zingakwazi ukwamukela ama-oda wenani eliphansi neliphezulu ngoba zisebenza nemishini eyahlukene ngokuhlangene namazinga ahlukene okulawula okuzenzakalelayo kanye nokulawula ikhompuyutha.

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UKUKHIQIZWA KWAMAQEMBU AMANCANE: Izisebenzi zethu ezitolo zemisebenzi zokukhiqiza amaqoqo amancane zinamakhono aphezulu futhi zinolwazi lokusebenza ngama-oda amancane akhethekile. Izindleko zethu zomsebenzi zincintisana kakhulu ngenxa yenani elikhulu lezisebenzi ezinekhono eliphezulu ezikhungweni zethu zase-China, South Korea, Taiwan, Poland, Slovakia naseMalaysia. Ukukhiqizwa kwamaqoqo amancane bekulokhu futhi kuzoba ngenye yezindawo zethu ezinkulu zesevisi futhi kuhambisana nezinqubo zethu zokukhiqiza ezizenzakalelayo. Imisebenzi yokukhiqiza iqoqo elincane okwenziwa ngesandla ngamathuluzi emishini evamile ayiqhudelani nemigqa yethu yokuzenzakalela, isinikeza amakhono angavamile namandla abakhiqizi abanemigqa yokukhiqiza ezenzakalelayo abangenawo. Ngaphansi kwezimo akufanele kuthathwe kancane ukubaluleka kwamakhono okukhiqiza amaqoqo amancane abasebenzi bethu abanekhono abasebenza mathupha.

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UKUKHIQIZWA OKUNINGI: Ngemikhiqizo esezingeni emiqulu emikhulu efana nePrinted Circuit Board Assemblies (PCBA) noma i-Wire Harness Assemblies, imishini yethu yokukhiqiza iklanyelwe ukuzishintshanisa okuqinile (indawo ezenzakalelayo ezenzakalelayo). Lezi izinto zesimanje ezishintshayo zenani eliphakeme ezibizwa ngemishini yokudlulisa ekhiqiza izingxenye ngokushesha okukhulu ngamapeni ucezu ezimeni eziningi. Imigqa yethu yokudlulisa yokukhiqiza ngobuningi ibuye ifakwe ukulinganisa okuzenzakalelayo kanye nezinhlelo zokuhlola eziqinisekisa ukuthi izingxenye ezikhiqizwa esiteshini esisodwa zingaphakathi kokucaciswa ngaphambi kokuba zidluliselwe esiteshini esilandelayo kulayini wokuzishintshanisa. Imisebenzi ehlukahlukene yokwenza imishini ehlanganisa ukugaya, ukubhola, ukuphenduka, ukulungisa kabusha, ukubhora, ukucija... njll. ingenziwa kule migqa ye-automation. Siphinde futhi sisebenzise i-automation ethambile, okuyindlela eshintshashintshayo nehlelekayo ehilela ukulawulwa kwekhompyutha kwemishini nemisebenzi yayo ngezinhlelo zesofthiwe. Singakwazi ukuhlela kabusha kalula imishini yethu ezishintshayo ezithambile ukuze senze ingxenye enomumo ohlukile noma ubukhulu. Lawa makhono okuzenzakalela avumelana nezimo asinika amazinga aphezulu okusebenza kahle nokukhiqiza. Ama-Microcomputers, ama-PLC (I-Programmable Logic Controller), Imishini Yokulawula Izinombolo (NC) kanye ne-Computer Numerical Control (CNC) asetshenziswa kabanzi emigqeni yethu yokuzenzakalela ukuze akhiqize ngobuningi. Ezinhlelweni zethu ze-CNC, i-onboard control microcomputer iyingxenye ebalulekile yemishini yokukhiqiza. Abaqhubi bemishini yethu bahlela le mishini ye-CNC.

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Emigqeni yethu yokuzenzakalela yokukhiqiza ngobuningi ngisho nasemigqeni yethu yokukhiqiza yamaqoqo amancane sisebenzisa i-ADAPTIVE CONTROL, lapho amapharamitha okusebenza azivumelanisa ngokuzenzakalelayo ukuze avumelane nezimo ezintsha, okuhlanganisa izinguquko ku-dynamics yenqubo ethile kanye neziphazamiso ezingase ziphakame. Njengesibonelo, lapho sivula i-lathe, isistimu yethu yokulawula eguquguqukayo iyawaqonda ngesikhathi sangempela amandla okusika, itorque, izinga lokushisa, ukugqokwa kwamathuluzi, ukulimala kwamathuluzi kanye nokuqedwa kwendawo yokusebenza. Isistimu iguqula lolu lwazi lube imiyalo eshintsha futhi iguqule amapharamitha enqubo ethuluzini lomshini ukuze amapharamitha abanjwe njalo ngaphakathi kwemikhawulo emincane noma enkulu noma athuthukiselwe umsebenzi womshini.

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Sisebenzisa i-AUTOMATION ku-MATERIAL HANDLING kanye ne-MOVEMENT. Ukuphatha impahla kuqukethe imisebenzi nezinhlelo ezihambisana nokuthuthwa, ukugcinwa nokulawulwa kwezinto kanye nezingxenye kumjikelezo ophelele wokukhiqiza wemikhiqizo. Izinto ezingasetshenzisiwe kanye nezingxenye zingasuswa zisuswe endaweni yokubeka ziye emishinini, zisuka komunye umshini ziye komunye, zisuka ekuhlolweni ziye komunye noma zihlanganiselwe noma zibe yimpahla, zisuke kuhlu ziye zithunyelwe….etc. Imisebenzi yokubamba impahla ezenzakalelayo iyaphinda futhi ithembekile. Sisebenzisa i-automation ekuphatheni nasekuhambiseni izinto kukho kokubili ukukhiqizwa kwamaqoqo amancane kanye nemisebenzi yokukhiqiza ngobuningi. I-Automation iyazehlisa izindleko, futhi iphephe kakhudlwana kubasebenzisi, njengoba iqeda isidingo sokuthwala izinto ngesandla. Izinhlobo eziningi zezinto zokusebenza zisetshenziswa kumasistimu ethu okuphatha okuzenzakalelayo namasistimu okunyakaza, njengama-conveyors, ama-monorails azenzela amandla, i-AGV (Izimoto Eziqondiswayo Ezizenzakalelayo), izikhohlisi, amadivaysi okudlulisa abalulekile...njll. Ukunyakaza kwezimoto eziqondiswayo kuhlelwa kumakhompuyutha amaphakathi ukuze kuxhunyanwe nezinhlelo zethu zokulondoloza/ukubuyisa ezizenzakalelayo. Sisebenzisa IZIHLELO ZOKUKHOKHA njengengxenye ye-automation ekuphatheni impahla ukuze sithole futhi sihlonze izingxenye nama-subassemblies kulo lonke uhlelo lokukhiqiza futhi sizidlulisele ngendlela efanele ezindaweni ezifanele. Amasistimu ethu okubhala amakhodi asetshenziswa ezishintshayo ngokuvamile awokubhala amabha, imichilo kazibuthe namathegi e-RF okusinikeza inzuzo yokuthi sibhaleka kabusha futhi sisebenze ngisho noma ungekho umugqa ocacile wokubona.

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Izingxenye ezibalulekile kolayini bethu bokuzenzakalela AMAROBOTHI OMZIMBA. Lawa ama-manipulators asebenza kaningi ahlelwa kabusha ezinto ezihambayo, izingxenye, amathuluzi, namadivayisi ngokusebenzisa ukunyakaza okuhleliwe okuguquguqukayo. Ngaphandle kwezinto ezihambayo benza neminye imisebenzi emigqeni yethu ezishintshayo, njengokushisela, ukusoda, ukusika i-arc, ukubhoboza, ukukhipha, ukugaya, ukupenda ngokufutha, ukukala nokuhlola….etc. Ngokuya ngomugqa wokukhiqiza ozenzakalelayo, sisebenzisa amarobhothi amane, amahlanu, ayisithupha nafika kwayisikhombisa enkululeko. Ukuze uthole imisebenzi efuna ukunemba okuphezulu, sisebenzisa amarobhothi anamasistimu okulawula iluphu evaliwe emigqeni yethu yokuzenzakalela. Ukuphindaphinda kokuma okungu-0.05 mm kuvamile ezinhlelweni zethu zamarobhothi. Amarobhothi ethu ashiwo ashintshashintshayo alandelanayo anika amandla ukunyakaza okuyinkimbinkimbi okufana nokomuntu ekulandeleni imisebenzi eminingi, noma yikuphi angakwazi ukukusebenzisa uma kubhekwa inkomba efanele njengekhodi yebha ethile noma isignali ethile evela esiteshini sokuhlola emugqeni wokuzenzakalela. Ngokufuna izinhlelo zokusebenza ezizenzakalelayo, amarobhothi ethu ahlakaniphile anezinzwa enza imisebenzi efana neyabantu ngendlela eyinkimbinkimbi. Lezi zinguqulo ezihlakaniphile zifakwe amakhono okubuka kanye nokuthinta (okuthintayo). Ngokufanayo nabantu, banekhono lokubona kanye nokubona iphethini futhi bangenza izinqumo. Amarobhothi ezimboni akakhawulelwe emigqeni yethu yokukhiqiza ngobuningi, noma nini lapho edingeka, siwaphakele, izinqubo zokukhiqiza amaqoqo amancane ngokuhlangene.

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Ngaphandle kokusetshenziswa kwe-SENSORS efanele, amarobhothi ewodwa abengeke anele ekusebenzeni ngempumelelo kwemigqa yethu yokuzenzakalela. Izinzwa ziyingxenye ebalulekile yokutholwa kwedatha yethu, ukuqapha, ukuxhumana namasistimu okulawula imishini. Izinzwa ezisetshenziswa kakhulu emigqeni yethu yokuzenzakalela kanye nemishini yimishini, kagesi, kazibuthe, eshisayo, i-ultrasonic, i-optical, i-fiber-optic, amakhemikhali, izinzwa ze-acoustic. Kwamanye amasistimu wokuzenzakalela, izinzwa ezihlakaniphile ezinamandla okwenza imisebenzi enengqondo, ukuxhumana kwezindlela ezimbili, ukwenza izinqumo kanye nokuthatha isinyathelo kuyasetshenziswa. Ngakolunye uhlangothi, ezinye zezinhlelo zethu ezishintshayo noma imigqa yokukhiqiza zisebenzisa I-VISUAL SENSING (UMACHINE VISION, COMPUTER VISION) efaka amakhamera azwa izinto ezibonakalayo, acubungula izithombe, enze izilinganiso...njll. Izibonelo lapho sisebenzisa ukubona komshini ukuhlola kwesikhathi sangempela emigqeni yokuhlola yensimbi, ukuqinisekiswa kokubekwa kwengxenye nokulungiswa, ukuqapha ukuqedwa kwendawo. Ukutholwa kusenesikhathi emgqeni kokukhubazeka kolayini bethu bokuzenzakalela kuvimbela ukucutshungulwa okwengeziwe kwezingxenye futhi ngaleyo ndlela kukhawulele ukulahlekelwa kwezomnotho kube kuncane.

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Impumelelo yemigqa ezenzakalelayo kwa-AGS-Electronics incike kakhulu ku-FLEXIBLE FIXTURING. Ngenkathi amanye ama-clamp, ama-jig kanye ne-fixtures kusetshenziswa endaweni yethu yezitolo zemisebenzi ngokwenza imisebenzi yokukhiqiza amaqebelengwane amancane, ezinye izinto zokusebenza ezinjengama-power chuck, ama-mandrels kanye nama-collets asetshenziswa emazingeni ahlukene emishini kanye ne-automation eqhutshwa yimishini, i-hydraulic. kanye nezindlela zikagesi ekukhiqizeni ngobuningi. Kolayini bethu bokuzenzakalela kanye nesitolo semisebenzi, ngaphandle kwezakhiwo ezizinikele sisebenzisa amasistimu okulungisa ahlakaniphile anokuguquguquka okwakhelwe ngaphakathi okungamukela izinhlobonhlobo zezingxenye zomumo nobukhulu ngaphandle kwesidingo sokwenza izinguquko nokulungiswa okubanzi. Ukwenza isibonelo, i-modular fixturing isetshenziswa kakhulu esitolo sethu semisebenzi ukwenza imisebenzi yokukhiqiza amaqoqo amancane ukuze kuzuze thina ngokususa izindleko nesikhathi sokwenza izinto ezizinikezele. Izinto zokusebenza eziyinkimbinkimbi zingatholakala emishinini ngokulungiswa okukhiqizwe ngokushesha kusuka ezingxenyeni ezijwayelekile ezisuka emashalofini esitolo sethu samathuluzi. Ezinye izinto esizisebenzisa kuzo zonke izitolo zethu zemisebenzi kanye nelayini ezishintshayo amatshe ethuna, okombhede wezinzipho kanye ne-adjustable-force clamping. Kufanele sigcizelele ukuthi ukulungisa okuhlakaniphile nokuguquguqukayo kusinikeza izinzuzo zezindleko eziphansi, izikhathi zokuhola ezimfushane, ikhwalithi engcono kukho kokubili ukukhiqizwa kwamaqoqo amancane kanye nemigqa yokukhiqiza ngobuningi ezenzakalelayo.

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Indawo ebaluleke kakhulu kithina, UMHLANGANO WOMTHETHO, UKUQHUBEKA NENKONZO. Sisebenzisa kokubili umsebenzi wezandla kanye nokuhlanganisa okuzenzakalelayo. Kwesinye isikhathi ukusebenza komhlangano kuhlukaniswa kube imisebenzi yomhlangano ngamunye ebizwa ngokuthi SUBASSEMBLY. Sinikeza umhlangano ozenzakalelayo, wesivinini esiphezulu kanye nerobhothi. Imisebenzi yethu yokuhlanganisa mathupha ngokuvamile isebenzisa amathuluzi alula futhi idumile kweminye yemigqa yethu yokukhiqiza yamaqoqo amancane. Ubuchule bezandla neminwe yomuntu businika amakhono ayingqayizivele kwezinye izingxenye eziyinkimbinkimbi zezingxenye ezincane. Ngakolunye uhlangothi imigqa yethu yokuhlanganisa ezenzakalelayo enesivinini esikhulu isebenzisa izindlela zokudlulisa eziklanyelwe ngokukhethekile ukusebenza komhlangano. Ekuhlanganisweni kwerobhothi, irobhothi elilodwa noma amaningi enhloso evamile asebenza ohlelweni olulodwa noma lweziteshi eziningi. Emigqeni yethu yokuzenzakalela yokukhiqiza ngobuningi, izinhlelo zokuhlanganisa ngokuvamile zisethelwa imigqa ethile yomkhiqizo. Kodwa-ke sinazo futhi izinhlelo zokuhlanganisa eziguquguqukayo ku-automation ezingashintshwa ukuze zikwazi ukuguquguquka okwengeziwe uma kwenzeka kudingeke amamodeli ahlukahlukene. Lezi zinhlelo zokuhlanganisa ku-automation zinezilawuli zekhompiyutha, izinhloko zomsebenzi ezishintshekayo nezihlelekayo, amadivaysi okuphakela kanye nemishini yokuqondisa ezenzakalelayo. Emizamweni yethu yokuzenzakalela sihlala sigxila kulokhu:

 

- Design for fixturing

 

-Design for ukuhlanganisa

 

-Design for disassembly

 

-Design for service

 

Ku-automation ukusebenza kahle kokuqaqa kanye nenkonzo kwesinye isikhathi kubaluleke njengokusebenza kahle ekuhlanganiseni. Indlela nokunethezeka komkhiqizo ongahlukaniswa ngakho ukuze ulungiswe noma ushintshwe izingxenye zawo futhi unikezwe isevisi iwukucatshangelwa okubalulekile kweminye imiklamo yomkhiqizo.

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Ithatha okuzenzakalelayo nekhwalithi njengesidingo, i-AGS-Electronics / AGS-TECH, Inc. isiphenduke umthengisi onenani elingeziwe we-QualityLine production Technologies, Ltd., inkampani yobuchwepheshe obuphezulu esisungule isisombululo sesofthiwe esisekelwe ku-Artificial Intelligence esizihlanganisa ngokuzenzakalela ne idatha yakho yokukhiqiza emhlabeni wonke futhi ikudalela izibalo zokuxilonga ezithuthukile. Leli thuluzi lesofthiwe elinamandla lifaneleka ngokukhethekile imboni yezogesi kanye nabakhiqizi bezinto zikagesi. Leli thuluzi lihluke ngempela kunanoma yiliphi elinye emakethe, ngoba lingasetshenziswa ngokushesha futhi kalula, futhi lizosebenza nanoma yiluphi uhlobo lwemishini nedatha, idatha kunoma iyiphi ifomethi evela kuzinzwa zakho, imithombo yedatha yokukhiqiza egciniwe, iziteshi zokuhlola, ukungena ngesandla .....njll. Asikho isidingo sokushintsha noma yiziphi izisetshenziswa zakho ezikhona ukuze usebenzise leli thuluzi lesofthiwe. Ngaphandle kokuqapha kwesikhathi sangempela kwemingcele yokusebenza okubalulekile, le software ye-AI ikunikeza izibalo zembangela yezimpande, inikeza izexwayiso zangaphambi kwesikhathi nezexwayiso. Asikho isixazululo esinjengalesi emakethe. Leli thuluzi lisindise abakhiqizi imali eningi yokunciphisa ukwenqatshwa, ukubuyiselwa, ukusetshenzwa kabusha, isikhathi sokuphumula kanye nokuthola umusa wamakhasimende. Kulula futhi kuyashesha !  Ukuhlela Ucingo Lokuthola nathi futhi uthole okwengeziwe mayelana naleli thuluzi elinamandla lokuhlaziya elisekelwe kubuhlakani bobuciko:

- Sicela ugcwalise okulandekayo Uhlu lwemibuzo lwe-QLkusukela kusixhumanisi esiluhlaza kwesokunxele bese ubuyela kithi nge-imeyili ku-sales@agstech.net.

- Bheka izixhumanisi zezincwajana ezilandekayo ezinombala oluhlaza ukuze uthole umbono mayelana naleli thuluzi elinamandla.QualityLine One Page IsifinyezofuthiIbhukwana le-QualityLine Summary

- Nansi futhi ividiyo emfushane efika iphuzu: Ividiyo ye-QUALITYLINE MANUFACTURING ANALYTICS Tool