Automation / Small-Batch and Mass Production ho AGS-Electronics

E le ho boloka sebaka sa rona sa maemo a holimo re le morekisi ea ipabolang le mohokahanyi oa boenjiniere ka litheko tsa tlholisano, ho fana ka thepa ka nako le boleng bo holimo, re kenya tšebetsong AUTOMATION likarolong tsohle tsa khoebo ea rona, ho kenyelletsa:

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- Mekhoa ea tlhahiso le ts'ebetso

 

- Ho sebetsana le thepa

 

- Ts'ebetso le Tlhahlobo ea lihlahisoa

 

- Kopano

 

- Ho paka

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Ho hlokahala maemo a fapaneng a boiketsetso ho ipapisitse le sehlahisoa, bongata bo entsoeng, le lits'ebetso tse sebelisitsoeng. Re khona ho iketsetsa lits'ebetso tsa rona ho isa tekanyong e nepahetseng hore re finyelle litlhoko tsa odara ka 'ngoe. Ka mantsoe a mang, haeba ho hlokahala boemo bo phahameng ba ho feto-fetoha ha maemo 'me palo e hlahisoang e le tlaase bakeng sa taelo e itseng, re fana ka taelo ea mosebetsi ho setsi sa rona sa JOB SHOP kapa RAPID PROTOTYPING. Ka lehlakoreng le leng le feteletseng, bakeng sa taelo e hlokang ho feto-fetoha ha bonyane empa tlhahiso e phahameng, re abela tlhahiso ho FLOWLINES ea rona le TRANSFER LINES. Automation e re fa melemo ea ho kopanya, boleng bo ntlafetseng ba sehlahisoa le ho tšoana, ho fokotsa linako tsa potoloho, ho fokotsa litšenyehelo tsa basebetsi, tlhahiso e ntlafetseng, tšebeliso e eketsehileng ea moruo ea sebaka sa fatše, tikoloho e sireletsehileng bakeng sa litaelo tsa tlhahiso ea molumo o phahameng. Re hlomeletsoe ka bobeli SMALL-BATCH PRODUCTION ka bongata bo tlohang lipakeng tsa likotoana tse 10 ho isa ho tse 100 hammoho le MASS PRODUCTION e kenyelletsang bongata ba likotoana tse 100,000. Mehaho ea rona ea tlhahiso ea bongata e na le lisebelisoa tsa othomathike tse etselitsoeng mochini o khethehileng. Mehaho ea rona e ka amohela liodara tse tlase le tse phahameng hobane li sebetsa ka mefuta e fapaneng ea metjhini e kopaneng le maemo a fapaneng a taolo ea boits'oaro le likhomphutha.

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TLHOKOMELISO EA LIHLOOHO TSE MONYE: Basebeletsi ba rona ba mabenkele a mesebetsi bakeng sa tlhahiso ea li-batch tse nyane ba na le boiphihlelo ebile ba na le boiphihlelo ba ho sebetsa ka liodara tse nyane tse khethehileng. Litšenyehelo tsa rona tsa basebetsi li phahame haholo ka lebaka la palo e kholo ea basebetsi ba nang le boiphihlelo litsing tsa rona tsa China, Korea Boroa, Taiwan, Poland, Slovakia le Malaysia. Tlhahiso ea li-batch tse nyane esale e le e 'ngoe ea libaka tsa rona tse kholo tsa ts'ebeletso ebile e tlatselletsa lits'ebetso tsa rona tsa tlhahiso ea boiketsetso. Ts'ebetso ea tlhahiso ea li-batch tse nyane tse nang le lisebelisoa tse tloaelehileng tsa mochini ha e qothisane lehlokoa le mehala ea rona ea othomathike, e re fa bokhoni bo eketsehileng bo sa tloaelehang le matla ao bahlahisi ba nang le mela ea tlhahiso e ikemetseng ba se nang eona. Leha ho le joalo, boleng ba bokhoni ba tlhahiso ea li-batch tse nyane tsa basebetsi ba rona ba nang le litsebo tsa ho sebetsa lebenkeleng la mesebetsi bo ke ke ba nyenyefatsoa.

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TLHOKOMELISO EA MASS: Bakeng sa lihlahisoa tse emeng ka bongata bo boholo joalo ka Printed Circuit Board Assemblies (PCBA) kapa Wire Harness Assemblies, mechini ea rona ea tlhahiso e etselitsoe automation e thata (fixed-position automation). Tsena ke lisebelisoa tsa boleng bo holimo tsa sejoale-joale tse bitsoang metjhini ea phetisetso e hlahisang likarolo ka potlako bakeng sa lipeni hangata. Litsela tsa rona tsa phetisetso bakeng sa tlhahiso ea bongata li boetse li na le lisebelisoa tsa ho lekanya le ho hlahloba ka mokhoa o itekanetseng tse tiisang hore likarolo tse hlahisoang seteisheneng se le seng li ka har'a litlhaloso pele li fetisetsoa seteisheneng se latelang moleng oa othomathike. Mefuta e fapaneng ea ts'ebetso ea machining e kenyelletsang ho sila, ho cheka, ho phethola, ho rema, ho tena, ho hlopha ... joalo-joalo. e ka etsoa meleng ena ea boiketsetso. Re boetse re kenya tšebetsong li-automation tse bonolo, e leng mokhoa o feto-fetohang le o hlophisehang o kenyelletsang taolo ea komporo ea mechini le mesebetsi ea eona ka mananeo a software. Re ka hlophisa mochini oa rona o bonolo oa othomathike habonolo ho etsa karolo e nang le sebopeho kapa boholo bo fapaneng. Bokhoni bona bo feto-fetohang ba boiketsetso bo re fa maemo a holimo a ts'ebetso le tlhahiso. Li-Microcomputers, PLCs (Programmable Logic Controller), Mechini ea Taolo ea Linomoro (NC) le Computer Numerical Control (CNC) li sebelisoa ka bongata mecheng ea rona ea boiketsetso bakeng sa tlhahiso ea bongata. Lits'ebetsong tsa rona tsa CNC, microcomputer ea taolo ea onboard ke karolo ea bohlokoa ea lisebelisoa tsa tlhahiso. Basebelisi ba rona ba mechini ba hlophisa mechini ena ea CNC.

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Meleng ea rona ea boiketsetso bakeng sa tlhahiso ea bongata esita le meleng ea rona e nyenyane ea tlhahiso ea lihlahisoa re sebelisa monyetla oa ADAPTIVE CONTROL, moo lisebelisoa tsa ts'ebetso li ikamahanyang le maemo a macha, ho kenyelletsa le liphetoho tsa matla a ts'ebetso e itseng le litšitiso tse ka 'nang tsa hlaha. E le mohlala, ts'ebetsong ea ho fetola lathe, tsamaiso ea rona ea ho ikamahanya le maemo e utloisisa ka nako ea sebele matla a ho itšeha, torque, mocheso, ho roala lithulusi, tšenyo ea lisebelisoa le ho qeta bokaholimo ba mosebetsi. Sistimi e fetolela tlhahisoleseling ena ho ba litaelo tse fetolang le ho fetola maemo a ts'ebetso ho sesebelisoa sa mochini e le hore li-parameter li ka ts'oaroa ka linako tsohle ka har'a meeli ea min le max kapa li ntlafalitsoe bakeng sa ts'ebetso ea mochini.

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Re sebelisa AUTOMATION ho MATERIAL HANDLING le MOVEMENT. Ho sebetsana le thepa ho na le mesebetsi le litsamaiso tse amanang le lipalangoang, polokelo le taolo ea lisebelisoa le likarolo tsa potoloho ea tlhahiso ea lihlahisoa. Lisebelisuoa tse tala le likarolo li ka tlosoa ho tloha polokelong ho ea mochineng, ho tloha mochine o mong ho ea ho o mong, ho tloha tlhahlobong ho ea ho kopano kapa lethathamong la thepa, ho tloha ho thepa ho ea ho thepa….etc. Ts'ebetso ea othomathike ea ho sebetsana le thepa e ka phetoa ebile e ka tšeptjoa. Re kenya ts'ebetsong ea othomathike ts'ebetsong ea thepa le ho sisinyeha bakeng sa tlhahiso ea li-batch tse nyane hammoho le ts'ebetso ea tlhahiso ea bongata. Automation e fokotsa litšenyehelo, 'me e bolokehile bakeng sa basebelisi, kaha e felisa tlhoko ea ho nka thepa ka letsoho. Mefuta e mengata ea lisebelisoa e sebelisoa mekhoeng ea rona ea ho sebetsana le thepa e ikemetseng, joalo ka li-conveyors, li-monorail tse itšebetsang, AGV (Likoloi tse Tataisoang ka Boithaopo), li-manipulator, lisebelisoa tsa bohlokoa tsa ho fetisa ... joalo-joalo. Litsamaiso tsa likoloi tse tsamaisoang li reriloe lik'homphieutheng tse bohareng hore li hokahane le mekhoa ea rona ea ho boloka / ea ho khutlisa. Re sebelisa CODING SYSTEMS e le karolo ea othomathike ea ho sebetsana le thepa ho fumana le ho khetholla likarolo le li-subassemblies ho pholletsa le sistimi ea tlhahiso le ho li fetisetsa ka nepo libakeng tse nepahetseng. Sistimi ea rona ea likhoutu tse sebelisoang ho iketsetsa hangata ke li-bar coding, likhoele tsa makenete le li-tag tsa RF tse re fang monyetla oa ho ngoloa hape le ho sebetsa leha ho se na mohala o hlakileng oa pono.

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Likarolo tsa bohlokoa mecheng ea rona ea othomathike ke INDUSTRIAL ROBOTS. Tsena ke li-manipulator tse sebetsang hantle tse hlophisehang hape bakeng sa thepa e tsamaisang, likarolo, lisebelisoa le lisebelisoa ka metsamao e hlophisitsoeng e fapaneng. Ntle le lintho tse tsamaeang, ba boetse ba etsa mesebetsi e meng mecheng ea rona ea boiketsetso, joalo ka welding, soldering, arc cutting, drilling, deburring, grinding, spray penta, measuring and testing….etc. Ho ipapisitsoe le mohala oa tlhahiso o ikemetseng, re sebelisa liroboto tse 'ne, tse hlano, tse tšeletseng le tse fihlang ho tse supileng tsa liroboto tsa tokoloho. Bakeng sa ts'ebetso e nepahetseng haholo, re sebelisa liroboto tse nang le lisebelisoa tse koetsoeng tsa loop methapong ea rona ea li-automation. Position repeatabilities ea 0.05 mm e tloaelehile mekhoeng ea rona ea liroboto. Liroboto tsa rona tse hlahisitsoeng ka tatellano e feto-fetohang li nolofalletsa metsamao e rarahaneng e kang ea motho ka tatellano e mengata ea ts'ebetso, eo leha e le efe ea eona e ka e phethang ho latela mokhoa o nepahetseng joalo ka khoutu e itseng kapa lets'oao le ikhethileng le tsoang seteisheneng sa tlhahlobo moleng oa othomathike. Bakeng sa lits'ebetso tse hlokang boiketsetso, liroboto tsa rona tse bohlale li etsa mesebetsi e ts'oanang le ea batho ka mokhoa o rarahaneng. Liphetolelo tsena tse bohlale li na le bokhoni ba pono le bo amang (ho ama). Joalo ka batho, ba na le bokhoni ba ho lemoha le ho lemoha 'me ba ka etsa liqeto. Liroboto tsa indasteri ha li felle feela mekhoeng ea rona ea tlhahiso ea bongata, neng kapa neng ha ho hlokahala re li sebelise, mekhoa ea tlhahiso ea li-batch tse nyane ka kakaretso.

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Ntle le tšebeliso ea li-SENSORS tse nepahetseng, liroboto feela li ne li ke ke tsa lekana bakeng sa ts'ebetso e atlehileng ea mehala ea rona ea boiketsetso. Li-sensor ke karolo ea bohlokoa ea ho fumana lintlha, ho beha leihlo, likhokahano le litsamaiso tsa taolo ea mochini. Li-sensor tse sebelisoang haholo mehalang ea rona ea othomathike le lisebelisoa ke mochini, motlakase, makenete, mocheso, ultrasonic, optical, fiber-optic, lik'hemik'hale, li-acoustic sensors. Lits'ebetsong tse ling tsa boiketsetso, li-sensor tse bohlale tse nang le bokhoni ba ho etsa mesebetsi ea kelello, puisano ea batho ba babeli, ho etsa liqeto le ho nka khato li sebelisoa. Ka lehlakoreng le leng, tse ling tsa litsamaiso tsa rona tse ling tsa othomathiki kapa mela ea tlhahiso e sebelisa VISUAL SENSING (MACHINE VISION, COMPUTER VISION) e kenyelletsang lik'hamera tse utloang lintho ka mahlo, li sebetsana le litšoantšo, li etsa litekanyo ... joalo-joalo. Mehlala moo re sebelisang pono ea mochini ke tlhahlobo ea nako ea 'nete mecheng ea tlhahlobo ea tšepe ea lakane, netefatso ea ho beoa ha karolo le ho lokisa, ho beha leihlo sebaka sa bokaholimo. Ho lemoha ha nako e sa le teng ha liphoso mehala ea rona ea boiketsetso ho thibela tšebetso e tsoelang pele ea likarolo mme ka hona ho fokotsa tahlehelo ea moruo ho bonyane.

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Katleho ea li-automation line ho AGS-Electronics e itšetlehile haholo ka FLEXIBLE FIXTURING. Le ha tse ling tsa li-clamp, li-jigs le li-fixtures li ntse li sebelisoa tikolohong ea mabenkele a rona a mesebetsi ka letsoho bakeng sa ts'ebetso ea tlhahiso ea li-batch tse nyane, lisebelisoa tse ling tsa ts'ebetso tse joalo ka li-chucks tsa motlakase, mandrels le li-collets li sebelisoa maemong a fapaneng a mochini le li-automation tse tsamaisoang ke mechini, hydraulic. le mekhoa ea motlakase tlhahisong ea bongata. Mehalang ea rona ea li-automation le lebenkeleng la mesebetsi, ntle le lisebelisoa tse inehetseng re sebelisa litsamaiso tse bohlale tsa ho lokisa tse nang le tenyetseha e hahelletsoeng ka hare tse ka amohelang mefuta e mengata ea libopeho le boholo ntle le tlhoko ea ho etsa liphetoho le litokiso tse ngata. Modular fixturing ka mohlala e sebelisoa haholo lebenkeleng la rona la mesebetsi bakeng sa ts'ebetso ea tlhahiso ea li-batch tse nyane molemong oa rona ka ho felisa litšenyehelo le nako ea ho etsa lisebelisoa tse inehetseng. Lisebelisoa tse rarahaneng li ka kenngoa mochining ka lisebelisoa tse hlahisoang kapele ho tsoa ho likarolo tse tloaelehileng tse tsoang lishelefong tsa rona tsa mabenkele. Lisebelisoa tse ling tseo re li sebelisang mabenkeleng a rona a mesebetsi le mehala ea othomathike ke lisebelisoa tsa mabitla, lisebelisoa tsa bethe ea lipekere le li-clamping tse feto-fetohang. Re tlameha ho hatisa hore ho lokisa ka bohlale le ho tenyetseha ho re fa melemo ea litšenyehelo tse tlase, nako e khuts'oane ea ho etella pele, boleng bo betere ho tlhahiso ea li-batch tse nyane hammoho le mehala ea tlhahiso ea bongata e ikemetseng.

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Sebaka sa bohlokoa haholo ho rona ke 'nete hore PRODUCT ASSEMBLY, DISASSEMBLY le TŠEBELETSO. Re sebelisa mesebetsi ea matsoho hammoho le ho kopanya ka boiketsetso. Ka linako tse ling ts'ebetso eohle ea kopano e aroloa ka ts'ebetso ea kopano e bitsoang SUBASSEMBLY. Re fana ka kopano ea matsoho, ea lebelo le holimo le ea liroboto. Mesebetsi ea rona ea ho kopanya ka matsoho ka kakaretso e sebelisa lisebelisoa tse bonolo haholoanyane 'me e tumme ho tse ling tsa mela ea rona ea tlhahiso ea lihlopha tse nyenyane. Boqhetseke ba matsoho le menoana ea batho bo re fa bokhoni bo ikhethang likopanong tse ling tse rarahaneng tsa likarolo tse nyane. Mehala ea rona ea li-automated ea lebelo le phahameng ka lehlakoreng le leng e sebelisa mekhoa ea phetisetso e etselitsoeng ka ho khetheha bakeng sa ts'ebetso ea kopano. Kopanong ea liroboto, roboto e le 'ngoe kapa tse ngata tsa sepheo se akaretsang li sebetsa tsamaisong e le 'ngoe kapa ea litsi tse ngata. Melaneng ea rona ea boiketsetso bakeng sa tlhahiso ea bongata, litsamaiso tsa kopano hangata li hlophisoa bakeng sa mela e itseng ea lihlahisoa. Leha ho le joalo, re boetse re na le litsamaiso tsa ho kopanya tse feto-fetohang tsa li-automation tse ka fetoloang bakeng sa ho feto-fetoha ha maemo haeba ho ka hlokahala mefuta e fapaneng. Sistimi ena ea ho kopanya ka boits'oaro e na le li-control tsa likhomphutha, lihlooho tsa mosebetsi tse ka feto-fetohang, lisebelisoa tsa ho fepa le lisebelisoa tse tataisang tse ikemetseng. Boitekong ba rona ba boiketsetso re lula re tsepamisitse maikutlo ho:

 

-Design bakeng sa fixturing

 

-Moqapi oa kopano

 

-Moqapi oa ho qhaqholla

 

-Design bakeng sa tšebeletso

 

Ho othomathike, katleho ea disassembly le ts'ebeletso ka linako tse ling li bohlokoa joalo ka katleho ea kopano. Mokhoa le boiketlo boo sehlahisoa se ka aroloang ka sona bakeng sa ho hlokomeloa kapa ho nkeloa sebaka sa likarolo tsa sona le ho fuoa litšebeletso ke taba ea bohlokoa meralong e meng ea sehlahisoa.

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Ho nka boiketsetso le boleng e le tlhokahalo, AGS-Electronics / AGS-TECH, Inc. e fetohile morekisi oa boleng bo eketsehileng oa QualityLine production Technologies, Ltd., k'hamphani ea theknoloji e phahameng e entseng tharollo ea software e thehiloeng ho Artificial Intelligence e ikamahanyang le eona ka bo eona. data ea hau ea tlhahiso ea lefats'e mme e u etsetsa tlhahlobo e tsoetseng pele ea tlhahlobo. Sesebelisoa sena se matla sa software se loketse haholo indasteri ea lisebelisoa tsa elektroniki le baetsi ba lisebelisoa tsa elektroniki. Sesebelisoa sena se hlile se fapane ho feta tse ling tse 'marakeng, hobane se ka kenngoa ts'ebetsong ka potlako le ha bonolo,' me se tla sebetsa le mofuta ofe kapa ofe oa lisebelisoa le data, data ka mokhoa ofe kapa ofe o tsoang ho li-sensor tsa hau, mehloli ea data e bolokiloeng ea tlhahiso, liteishene tsa liteko, ho kena ka letsoho .....joalo-joalo. Ha ho hlokahale hore u fetole lisebelisoa tsa hau tse teng ho kenya ts'ebetsong sesebelisoa sena sa software. Ntle le tlhahlobo ea nako ea 'nete ea likarolo tsa bohlokoa tsa ts'ebetso, software ena ea AI e u fa litlhahlobo tsa sesosa sa motso, e fana ka litemoso le litemoso tsa pele. Ha ho na tharollo e kang ena 'marakeng. Sesebelisoa sena se bolokile bahlahisi chelete e ngata ea ho fokotsa chelete e lahloang, e khutlisang, e nchafatsang, nako ea ho phomola le ho fumana kamohelo ea bareki. E bonolo ebile e potlaka

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