Automation / Diki-Batch uye Mass Production kuAGS-Electronics

Kuti tichengetedze nzvimbo yedu yepamusoro semutengesi akatanhamara uye musanganisi weinjiniya ane mitengo inokwikwidza, kuendesa-nguva uye mhando yepamusoro, isu tinoisa AUTOMATION munzvimbo dzese dzebhizinesi redu, kusanganisira:

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-Kugadzira maitiro uye mashandiro

 

- Material kubata

 

- Maitiro uye chigadzirwa Kuongorora

 

- Gungano

 

- Packaging

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Yakasiyana-siyana mazinga e otomatiki anodiwa zvichienderana nechigadzirwa, huwandu hunogadzirwa, uye maitiro anoshandiswa. Isu tinokwanisa kuita otomatiki maitiro edu kusvika pamwero chaiwo kuitira kuti tiite zvinodikanwa zveodha yega yega. Mune mamwe mazwi, kana chiyero chepamusoro chekuchinjika chichidikanwa uye huwandu hwakagadzirwa hwakaderera kune imwe odha, tinopa odha yebasa kune yedu JOB SHOP kana RAPID PROTOTYPING nzvimbo. Pane imwe yakanyanyisa, kune odha inoda kushoma kuchinjika asi yakanyanya kubereka, tinopa kugadzirwa kune yedu FLOWLINES uye TRANSFER LINES. Otomatiki inotipa zvakanakira kubatanidzwa, kuvandudzwa kwemhando yechigadzirwa uye kufanana, kuderedzwa kutenderera-nguva, kuderedzwa kwemitengo yevashandi, kugadzirwa kwakagadziridzwa, kushandiswa kwehupfumi kwenzvimbo yepasi, nharaunda yakachengeteka yemhando yepamusoro yekugadzira maodha. Isu takashongedzerwa zvese SMALL-BATCH PRODUCTION nehuwandu hunowanzo kubva pakati pegumi kusvika zana zvidimbu pamwe neMASS PRODUCTION inosanganisira huwandu hunopfuura 100,000 zvidimbu. Zvivakwa zvedu zvekugadzira zvakawanda zvine otomatiki michina iyo yakatsaurirwa yakakosha-chinangwa muchina. Zvivako zvedu zvinokwanisa kugarisa maodha akaderera uye akakwira nekuti anoshanda nemichina yakasiyana siyana musanganiswa uye nemazinga akasiyana e otomatiki uye macomputer ekutonga.

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SMALL-BATCH PRODUCTION: Vashandi vedu vechitoro chebasa chekugadzira diki-batch vane hunyanzvi uye vane ruzivo mukushanda pane akakosha maodha ehuwandu. Mari yedu yevashandi inokwikwidza zvikuru nekuda kwenhamba yedu huru ine hunyanzvi hwevashandi panzvimbo yedu yeChina, South Korea, Taiwan, Poland, Slovakia neMalaysia. Diki-batch kugadzirwa kwagara kuri uye ichave imwe yenzvimbo dzedu huru dzebasa uye inozadzisa maitiro edu ekugadzira otomatiki. Manual diki-batch yekugadzira mashandiro ane akajairwa muchina maturusi haakwikwidze neyedu otomatiki kuyerera, inotipa humwe hunoshamisa hwekugona uye simba izvo vagadziri vane chete otomatiki mitsara yekugadzira vasina. Chero mamiriro ezvinhu hapafanire kushomeka kukosha kwediki-batch kugadzira kwevashandi vedu vane hunyanzvi vanoshanda nemaoko kushanda muchitoro chebasa.

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KUGADZIRWA KWEMASS: Zvezvigadzirwa zvakamisikidzwa mumavhoriyamu akakura akadai sePrinted Circuit Board Assemblies (PCBA) kana Wire Harness Assemblies, michina yedu yekugadzira yakagadzirirwa kuomarara otomatiki (yakagadziriswa-chinzvimbo otomatiki). Aya ndiwo akanyanya kukosha emazuva ano otomatiki michina inonzi michina yekufambisa iyo inogadzira zvinhu zvinokasira kumapeni chidimbu kazhinji. Yedu mitsetse yekufambisa yekugadzira misa ine zvakare ine otomatiki gauging uye ekuongorora masisitimu ayo anovimbisa kuti zvikamu zvinogadzirwa muchiteshi chimwe zviri mukati mezvirevo zvisati zvaendeswa kune inotevera chiteshi mumutsara weotomatiki. Akasiyana-siyana machining mashandiro anosanganisira kugaya, kuchera, kutenderedza, kugadzirazve, kufinha, kukudza ... nezvimwe. inogona kuitwa mumitsara iyi otomatiki. Isu tinoisa zvakare yakapfava otomatiki, inova inoshanduka uye inorongeka otomatiki nzira inosanganisira kutonga kwekombuta yemuchina uye mabasa awo kuburikidza nesoftware zvirongwa. Isu tinokwanisa kuronga zvakare manyoro edu otomatiki michina kugadzira chikamu chine chimiro chakasiyana kana hukuru. Aya anochinjika otomatiki masimba anotipa mazinga epamusoro ekubudirira uye kubereka. Microcomputers, PLCs (Programmable Logic Controller), Numerical Control Machines (NC) uye Computer Numerical Control (CNC) akaiswa zvakanyanya mumitsetse yedu otomatiki yekugadzirwa kwakawanda. Mune yedu CNC masisitimu, onboard control microcomputer chikamu chakakosha chemidziyo yekugadzira. Vedu muchina vanogadzira iyi CNC michina.

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Mumitsetse yedu otomatiki yekugadzirwa kwakawanda uye kunyangwe mumitsara yedu yekugadzira madiki-batch tinotora mukana we ADAPTIVE CONTROL, uko maparamita anoshanda otomatiki anozvigadzirisa kuti aenderane nemamiriro ezvinhu matsva, kusanganisira shanduko musimba reimwe nzira uye kukanganisa kunogona kumuka. Semuenzaniso, mukushandura mashandiro pane lathe, yedu inogadzirisa yekudzora sisitimu inonzwisisa munguva chaiyo mauto ekucheka, torque, tembiricha, kupfeka-turusi, kukuvara kwechishandiso uye kupera kwepasi kwechishandiso. Iyo sisitimu inoshandura ruzivo urwu kuita mirairo inoshandura nekugadzirisa maparamendi emuchina wemuchina kuitira kuti ma paramita angave akabatwa anogara mukati me min uye max miganhu kana kugadziridzwa kuitira machining mashandiro.

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Isu tinoisa AUTOMATION muMATERIAL HANDLING uye MOVEMENT. Kubata kwezvinhu kunosanganisira mabasa uye masisitimu ane hukama nekutakura, kuchengetedza uye kutonga kwezvinhu uye zvikamu muhuwandu hwekugadzira zvigadzirwa. Zvishandiso nezvidimbu zvinogona kutamiswa kubva pakuchengeterwa zvichiendeswa kumichina, kubva kune mumwe muchina kuenda kune mumwe, kubva pakuongorora kuenda kune imwe gungano kana hesera, kubva pane yekutenga kuenda kune inotumirwa….etc. Automated material kubata mashandiro anodzokororwa uye akavimbika. Isu tinoshandisa otomatiki mukubata zvinhu uye kufamba kune ese madiki-batch kugadzirwa pamwe neakawanda kugadzira mabasa. Automation inoderedza mitengo, uye yakachengeteka kune vanoshanda, nekuti inobvisa kukosha kwekutakura zvinhu nemaoko. Mazhinji marudzi emidziyo anoiswa mune yedu otomatiki ekubata zvinhu uye masisitimu ekufambisa, senge maconveyor, ega-powered monorails, AGV (Automated Guided Vehicles), manipulators, akakosha ekufambisa michina ... nezvimwe. Mafambiro emotokari dzinotungamirwa dzakarongwa pamakomputa epakati kuti aenderane neyedu otomatiki ekuchengetedza / kutora masisitimu. Isu tinoshandisa CODING SYSTEMS sechikamu che otomatiki mukubata zvinhu kutsvaga uye kuona zvikamu uye subassemblies mukati mekugadzira system uye nekuzviendesa nenzira kwayo kunzvimbo dzakakodzera. Yedu macoding masisitimu anoshandiswa otomatiki anonyanya kubhawa coding, magineti mitsetse uye RF tags izvo zvinotipa mukana wekunyorwazve uye kushanda kunyangwe pasina mutsara wakajeka wekuona.

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Zvinhu zvakakosha mumitsetse yedu otomatiki ndeye INDUSTRIAL ROBOTS. Aya ndiwo anogona kurongwazve akawanda anoshanda manipulators ekufambisa zvinhu, zvikamu, maturusi, uye midziyo kuburikidza nekusiyana kwakarongwa mafambiro. Kunze kwezvinhu zvinofambisa vanoitawo mamwe maoperation mumitsetse yedu otomatiki, senge welding, soldering, arc cutting, drilling, deburring, kugaya, pfapfaidzo pendi, kuyera uye kuyedza….etc. Zvichienderana neatomatiki yekugadzira mutsara, isu tinotumira mana, mashanu, matanhatu uye anosvika manomwe madhigirii-e-rusununguko marobhoti. Nekuda kwekuita kwechokwadi kwakanyanya, tinotumira marobhoti ane yakavharwa loop control masisitimu mumatsetse edu otomatiki. Positioning repeatabilities ye 0.05 mm yakajairika mumarobhoti edu masisitimu. Marobhoti edu akasarudzika-anoteedzana anogonesa kufamba kwakaoma kwevanhu-kunge kwakaoma kutevedzana kwemaitiro akawanda, chero chavanogona kuita vachipihwa iyo chaiyo cue senge bar kodhi chaiyo kana chiratidzo chakananga kubva pachiteshi chekuongorora mumutsara weotomatiki. Zvekuda otomatiki maapplication, edu akangwara sensory marobhoti anoita mabasa akafanana nevanhu mukuoma. Idzi shanduro dzakangwara dzakashongedzerwa nekuona uye tactile (kubata) kugona. Kufanana nevanhu, vane maonero uye maitiro ekuziva maitiro uye vanogona kuita sarudzo. Marobhoti eindasitiri haana kuganhurirwa kune yedu otomatiki misa yekugadzira mitsara, pese pazvinenge zvichidikanwa tinoaendesa, madiki-batch maitiro ekugadzira akabatanidzwa.

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Pasina kushandisa maSENSORS akakodzera, marobhoti ega angave asina kukwana pakushanda kwakabudirira kwemitsara yedu otomatiki. Sensors chikamu chakakosha chekutora kwedu data, kutarisa, kutaurirana uye muchina kudzora masisitimu. Masensa anoshandiswa zvakanyanya mumitsara yedu otomatiki uye michina ndeyemakanika, magetsi, magineti, zvinopisa, ultrasonic, optical, fiber-optic, makemikari, acoustic sensors. Mune mamwe masisitimu otomatiki, ma sensor akangwara ane kugona kuita logic mabasa, nzira mbiri kutaurirana, kuita sarudzo uye kutora-maitiro anoiswa. Nekune rimwe divi, mamwe emamwe masystem edu otomatiki kana mitsetse yekugadzira inoisa VISUAL SENSING (MACHINE VISION, COMPUTER VISION) inosanganisira makamera anoona zvinhu, kugadzira mifananidzo, kuita zviyero ... nezvimwe. Mienzaniso yatinoshandisa muchina kuona ndeyechokwadi-nguva yekuongorora mune pepa simbi yekuongorora mitsara, kuoneswa kwechikamu chekuiswa uye kugadzirisa, kutarisa kwepamusoro kupera. Kuonekwa kwekutanga-mumutsara kwekukanganisa mumitsara yedu otomatiki inodzivirira kuenderera mberi kwekugadzirisa zvinhu uye nekudaro inodzikamisa kurasikirwa kwehupfumi kusvika kushoma.

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Kubudirira kweautomation mitsara paAGS-Electronics kunovimba zvakanyanya neFLEXIBLE FIXTURING. Ipo mamwe mabhanhire, jigs uye zvigadziriso zviri kushandiswa munzvimbo yedu yechitoro chebasa pachezvake kuita diki-batch mashandiro ekugadzira, mamwe maturusi ekushanda akadai semagetsi chucks, mandrels uye makollets anoshandiswa pamatanho akasiyana emakanika uye otomatiki anofambiswa nemakanika, hydraulic. uye nzira dzemagetsi mukugadzirwa kwehuwandu. Mumitsetse yedu otomatiki uye chitoro chebasa, kunze kwezvigadziriso zvakatsaurirwa isu tinoshandisa akangwara ekugadzirisa masisitimu ane yakavakirwa-mukati inochinjika iyo inogona kugarisa huwandu hwezvikamu zvimiro nehukuru pasina kudiwa kwekuchinja kwakakura uye kugadzirisa. Modular fixturing semuenzaniso inoshandiswa zvakanyanya muchitoro chedu chebasa kune madiki-batch ekugadzira mashandiro kune mukana wedu nekubvisa mutengo uye nguva yekugadzira yakatsaurirwa zvigadziriso. Complex workpieces inogona kuiswa mumachina kuburikidza nezvigadziriso zvinogadzirwa nekukurumidza kubva kune zvakajairwa zvikamu kubva pamasherufu ezvitoro zvedu. Zvimwe zvigadziriso zvatinoendesa mukati mezvitoro zvedu zvebasa uye mitsara otomatiki magadzirirwo ematombo eguva, mubhedha-wezvipikiri zvishandiso uye zvinogadziriswa-simba rinosunga. Isu tinofanirwa kusimbisa kuti kungwara uye kuchinjika kugadzirisa kunotipa zvakanakira mutengo wakaderera, nguva pfupi yekutungamira, mhando iri nani mune zvese madiki-batch kugadzirwa pamwe neautomated misa yekugadzira mitsetse.

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Nzvimbo yakakosha kwatiri ndeye PRODUCT ASSEMBLY, DISASSEMBLY uye SERVICE. Isu tinotumira ese ari maviri ebasa remaoko pamwe neautomated assembly. Dzimwe nguva hurongwa hwese hwegungano hunoputswa kuita gungano remunhu rinodaidzwa kuti SUBASSEMBLY. Isu tinopa manual, high-speed otomatiki uye robhoti musangano. Mashandiro edu ekugadzira manyorerwo anowanzo shandisa maturusi ari nyore uye anozivikanwa mune mamwe madiki-batch mitsara yekugadzira. Hunyoro hwemaoko emunhu neminwe zvinotipa kugona kwakasiyana mune mamwe madiki-batch akaomesesa zvikamu magungano. Yedu yepamusoro-yekumhanya mitsetse yegungano kune rumwe rutivi inoshandisa nzira dzekufambisa dzakagadzirirwa kunyanya kushanda kwegungano. Mukusangana kwemarobhoti, marobhoti rimwe chete kana akawanda-chinangwa-akawanda anoshanda pane imwechete kana multistation musangano system. Mumitsetse yedu otomatiki yekugadzirwa kwakawanda, masisitimu egungano anowanzo kugadzirirwa mamwe mitsara yechigadzirwa. Isu tine zvakare anochinjika masystem masisitimu mune otomatiki ayo anogona kugadziridzwa kuti awedzere kuchinjika kana paine akasiyana mamodheru anodiwa. Aya masisitimu egungano mune otomatiki ane macomputer ekutonga, anochinjika uye anorongwa misoro yebasa, midziyo yekudyisa uye otomatiki ekutungamira michina. Mukuedza kwedu otomatiki isu tinogara takatarisa pane:

 

-Kugadzira kugadzirisa

 

-Kugadzira gungano

 

-Kugadzira disassembly

 

-Kugadzira basa

 

Mune otomatiki kugona kwe disassembly uye sevhisi dzimwe nguva kwakakosha sekubudirira mukuungana. Maitiro uye kureruka uko chigadzirwa chinogona kuparadzaniswa nacho kuti chigadziriswe kana kutsiviwa chezvikamu zvacho uye kushandiswa kunokosha kutarisisa mune mamwe magadzirirwo echigadzirwa.

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Kutora otomatiki uye mhando sechinhu chinodiwa, AGS-Electronics / AGS-TECH, Inc. yave mutengesi wakawedzerwa weQualityLine production Technologies, Ltd., kambani yepamusoro-tech yakagadzira Artificial Intelligence based software solution iyo inongobatana ne yako yepasi rese yekugadzira data uye inogadzira yepamberi diagnostics analytics yako. Ichi chine simba software chishandiso chakanyanya kunaka kuindasitiri yemagetsi uye vagadziri vemagetsi. Ichi chishandiso chakanyatso siyana kupfuura chero chipi zvacho chiri pamusika, nekuti chinogona kuitwa nekukurumidza uye nyore, uye chichashanda nechero mhando yemidziyo uye data, data mune chero fomati inouya kubva kuma sensors ako, yakachengetwa yekugadzira data masosi, zviteshi zvekuyedza, kunyora nemaoko .....nezvimwewo. Hapana chikonzero chekuchinja chero chako chiripo midziyo yekushandisa iyi software chishandiso. Kunze kweiyo chaiyo nguva yekutarisa kweakakosha maparamita ekuita, iyi AI software inokupa iwe midzi chikonzero analytics, inopa yambiro yekutanga uye yambiro. Hapana mhinduro yakadai pamusika. Ichi chishandiso chakachengetedza vagadziri mari yakawanda yekudzikisa kurambwa, kudzoka, kugadziridza, kuderera uye kuwana vatengi kunaka. Zvirinyore uye zvinokurumidza

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