Automation / Small-Batch da Mass Production a AGS-Electronics

Domin kiyaye babban matsayinmu a matsayin fitaccen mai samar da kayayyaki da haɗin gwiwar injiniya tare da farashi masu gasa, bayarwa akan lokaci da inganci, muna aiwatar da AUTOMATION a duk sassan kasuwancinmu, gami da:

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- Ayyukan sarrafawa da ayyuka

 

- Gudanar da kayan aiki

 

- Tsari da Binciken samfur

 

- Majalisa

 

- Marufi

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Ana buƙatar matakai daban-daban na sarrafa kansa dangane da samfur, adadin da aka ƙera, da hanyoyin da aka yi amfani da su. Muna da ikon sarrafa ayyukanmu daidai gwargwado don biyan buƙatun kowane tsari. A wasu kalmomi, idan ana buƙatar babban matakin sassauci kuma adadin da aka samar ba su da ƙasa don wani tsari na musamman, muna sanya tsarin aiki zuwa wurin SAUKI na Aiki ko RAPID PROTOTYPING. A wani matsananci, don odar da ke buƙatar mafi ƙarancin sassauci amma matsakaicin yawan aiki, muna ba da samarwa ga WUTA da LAYIN CIN SARKI. Automation yana ba mu fa'idodin haɗin kai, ingantaccen ingancin samfur da daidaituwa, rage lokutan sake zagayowar, rage farashin aiki, haɓaka yawan aiki, ƙarin amfani da tattalin arziƙi na sararin bene, yanayi mafi aminci don umarnin samar da ƙarar girma. An sanye mu don samar da KARANCIN KYAUTA tare da adadi yawanci tsakanin guda 10 zuwa 100 da kuma MASS PRODUCTION wanda ya ƙunshi adadi sama da guda 100,000. Kayan aikinmu masu yawa suna sanye da kayan aiki na atomatik waɗanda ke keɓance injuna na musamman. Wuraren mu na iya ɗaukar ƙananan umarni masu yawa saboda suna aiki tare da injuna iri-iri a hade tare da matakan sarrafa kansa da sarrafa kwamfuta daban-daban.

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KANANAN KYAUTA: Ma'aikatan shagon aikinmu don samar da ƙananan ƙwararru sun ƙware sosai kuma sun ƙware wajen yin aiki akan ƙanana na musamman. Kudin aikin mu yana da matukar fa'ida godiya ga ƙwararrun ƙwararrun ma'aikata a China, Koriya ta Kudu, Taiwan, Poland, Slovakia da Malaysia. Samar da ƙaramin tsari koyaushe ya kasance kuma zai kasance ɗaya daga cikin manyan wuraren sabis ɗinmu kuma yana haɓaka hanyoyin samar da sarrafa kansa. Ayyukan samar da ƙaramin tsari na hannu tare da kayan aikin injin na yau da kullun baya gasa tare da hanyoyin sarrafa kayan aikin mu, yana ba mu ƙarin ƙarfi da ƙarfi waɗanda masana'antun ke da layin samarwa masu sarrafa kansa zalla ba su da. Babu wani yanayi da bai kamata a yi la'akari da ƙimar ƙarfin samar da ƙananan ƙwararrun ma'aikatan kantin mu da hannu masu aiki ba.

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MASS KYAUTA: Don daidaitattun samfuran a cikin manyan kundin kamar Tarurukan Hukumar Kula da Waya (PCBA) ko Tarukan Harshen Waya, injinan samar da mu an ƙera su ne don sarrafa aiki mai wuyar gaske (kafaffen matsayi mai sarrafa kansa). Waɗannan kayan aikin sarrafa kansa ne masu ƙima na zamani waɗanda ake kira na'urorin canja wuri waɗanda ke samar da kayan haɗin kai cikin sauri ga ɗan dinari a mafi yawan lokuta. Layukan mu na canja wurin don samar da yawan jama'a suna kuma sanye take da ma'auni ta atomatik da tsarin dubawa waɗanda ke ba da tabbacin sassan da aka samar a cikin tasha ɗaya suna cikin ƙayyadaddun bayanai kafin a tura su zuwa tashar ta gaba a cikin layin sarrafa kansa. Daban-daban machining ayyuka ciki har da niƙa, hakowa, juyawa, reaming, m, honing… da dai sauransu. ana iya yin su a cikin waɗannan layukan sarrafa kansa. Har ila yau, muna aiwatar da tsarin sarrafa kwamfuta mai laushi, wanda shine sassauƙa da tsari mai sauƙi wanda ya ƙunshi sarrafa kwamfuta na inji da ayyukansu ta hanyar shirye-shiryen software. Za mu iya sauƙi sake tsara injin ɗinmu masu laushi don kera wani sashi mai siffar daban ko girma. Waɗannan ƙarfin ikon sarrafa kansa masu sassauƙa suna ba mu matakan inganci da yawan aiki. Microcomputers, PLCs (Programmable Logic Controller), Na'urorin Kula da Lambobi (NC) da Kula da Lambobin Kwamfuta (CNC) suna yadu a cikin layin sarrafa kansa don samarwa da yawa. A cikin tsarinmu na CNC, na'urar sarrafa kwamfuta microcomputer wani bangare ne na kayan aikin masana'antu. Masu sarrafa injin mu suna tsara waɗannan injinan CNC.

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A cikin layukan sarrafa kansa don samar da yawan jama'a har ma a cikin ƙananan layukan samarwa namu muna cin gajiyar ADAPTIVE CONTROL, inda sigogin aiki suna daidaita kansu ta atomatik don dacewa da sabbin yanayi, gami da canje-canje a cikin yanayin ƙayyadaddun tsari da hargitsi da ka iya tasowa. A matsayin misali, a cikin jujjuya aiki a kan lathe, tsarin sarrafa mu na daidaitawa yana da ma'ana a cikin ainihin lokacin yanke sojojin, karfin juyi, zafin jiki, kayan aikin kayan aiki, lalata kayan aiki da ƙarshen aikin. Tsarin yana jujjuya wannan bayanin zuwa umarni waɗanda ke canzawa da canza sigogin tsari akan kayan aikin injin ta yadda sigogin su kasance ko dai a riƙe su a tsakanin min da max iyaka ko kuma inganta su don aikin injin.

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Muna tura AUTOMATION a cikin MATERIAL HANDLING da MOVEMENT. Gudanar da kayan aiki ya ƙunshi ayyuka da tsarin da ke da alaƙa da sufuri, adanawa da sarrafa kayan da sassa a cikin jimlar ƙirar samfura. Ana iya matsar da albarkatun kasa da sassa daga ajiya zuwa inji, daga wannan na'ura zuwa wani, daga dubawa zuwa taro ko kaya, daga kaya zuwa jigilar kaya….da sauransu. Ayyukan sarrafa kayan sarrafa abubuwa masu maimaitawa kuma abin dogaro ne. Muna aiwatar da aiki da kai a cikin sarrafa kayan aiki da motsi don samar da ƙaramin tsari da kuma ayyukan samar da taro. Automation yana rage farashi, kuma ya fi aminci ga masu aiki, tunda yana kawar da buƙatar ɗaukar kayan da hannu. Ana amfani da nau'ikan kayan aiki da yawa a cikin tsarin sarrafa kayan mu na atomatik da tsarin motsi, kamar masu isar da kaya, manyan motoci masu sarrafa kansu, AGV (Motoci masu sarrafa kansa), masu sarrafa kayan aiki, na'urorin canja wuri… da sauransu. Ana shirya motsin motocin da aka jagoranta akan kwamfutoci na tsakiya don yin mu'amala tare da tsarin ajiyar mu na atomatik. Muna amfani da CODING SYSTEMS azaman wani ɓangare na sarrafa kansa a cikin sarrafa kayan don ganowa da gano sassa da ƙananan hukumomi a cikin tsarin masana'anta kuma don canza su daidai zuwa wuraren da suka dace. Tsarin mu na coding da ake amfani da shi a cikin aiki da kai galibi suna coding bar, faifan maganadisu da alamun RF waɗanda ke ba mu fa'idar kasancewa da sake rubutawa da aiki ko da babu tsayayyen layin gani.

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Muhimman abubuwan da ke cikin layukan sarrafa kansu sune ROBOTS na masana'antu. Waɗannan na'urori masu sarrafa abubuwa da yawa ne waɗanda za'a iya sake yin su don motsi kayan aiki, sassa, kayan aiki, da na'urori ta hanyar sauye-sauyen shirye-shiryen motsi. Bayan abubuwa masu motsi suna kuma yin wasu ayyuka a cikin layukan sarrafa kansu, kamar walda, siyarwa, yankan baka, hakowa, tarwatsawa, niƙa, fenti, aunawa da gwaji… da sauransu. Dangane da layin samarwa mai sarrafa kansa, muna tura mutum-mutumi guda huɗu, biyar, shida da har zuwa digiri bakwai na 'yanci. Don daidaitattun ayyuka masu buƙatar aiki, muna tura mutummutumi tare da rufaffiyar tsarin sarrafa madauki a cikin layukan sarrafa kansa. Matsayi maimaitawa na 0.05 mm ya zama ruwan dare a cikin tsarin mu na robotic. Robots ɗinmu masu jujjuyawar mu suna ba da damar haɗaɗɗun motsi irin na ɗan adam a cikin jerin ayyuka da yawa, kowane ɗayansu za su iya aiwatar da su idan aka yi la'akari da takamaiman takamaiman lambar mashaya ko takamaiman sigina daga tashar dubawa a cikin layin sarrafa kansa. Don buƙatar aikace-aikacen sarrafa kansa, ƙwararrun mutummutumi masu hankali suna aiwatar da ayyuka kama da ɗan adam a cikin sarƙaƙƙiya. Waɗannan nau'ikan masu hankali suna sanye take da damar gani da taɓawa (taɓawa). Hakazalika da mutane, suna da fahimta da iya ganewa kuma suna iya yanke shawara. Robots na masana'antu ba su iyakance ga layukan samar da jama'a masu sarrafa kansu ba, duk lokacin da ake buƙata muna tura su, ƙananan matakan samar da tsari gabaɗaya.

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Idan ba tare da amfani da SENSORS masu dacewa ba, mutum-mutumi kadai ba zai wadatar ba don samun nasarar gudanar da layukan keɓantawar mu. Na'urori masu auna firikwensin wani bangare ne na sayan bayanan mu, sa ido, sadarwa da tsarin sarrafa na'ura. Na'urori masu auna firikwensin da aka yi amfani da su a cikin layukan sarrafa kansu da kayan aiki sune inji, lantarki, Magnetic, thermal, ultrasonic, Optical, fiber-optic, sunadarai, firikwensin sauti. A wasu tsarin aiki da kai, ana tura na'urori masu auna firikwensin da za su iya aiwatar da ayyukan tunani, sadarwa ta hanyoyi biyu, yanke shawara da aiwatar da ayyuka. A gefe guda, wasu daga cikin sauran na'urorin mu na sarrafa kansa ko layukan samarwa suna tura VISUAL SENSING (MACHINE VISION, COMPUTER VISION) da suka haɗa da kyamarori waɗanda ke fahimtar abubuwa da kyau, sarrafa hotuna, yin awo… da sauransu. Misalai inda muke amfani da hangen nesa na inji sune dubawa na ainihi a cikin layin binciken ƙarfe na takarda, tabbatar da jeri na sashi da daidaitawa, sa ido kan ƙarewar saman. Gano farkon layi na lahani a cikin layukan sarrafa kansa yana hana ci gaba da sarrafa abubuwan haɗin gwiwa kuma don haka yana iyakance asarar tattalin arziƙi zuwa ƙarami.

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Nasarar layukan aiki da kai a AGS-Electronics ya dogara sosai na FLEXIBLE FIXTURING. Yayin da ake amfani da wasu daga cikin clamps, jigs da fixtures a cikin yanayin shagon aikinmu da hannu don ƙananan ayyukan samar da kayan aiki, sauran na'urori masu aiki irin su chucks na wutar lantarki, mandrels da collets ana sarrafa su a matakai daban-daban na injiniyoyi da na'ura mai sarrafa kansa ta hanyar injiniyoyi, na'ura mai aiki da karfin ruwa. da kuma hanyoyin lantarki wajen samar da yawa. A cikin layukan sarrafa kansa da shagon aikinmu, baya ga keɓancewar kayan aiki muna amfani da tsarin daidaitawa na hankali tare da ginanniyar sassauci wanda zai iya ɗaukar kewayon siffofi da girma dabam ba tare da buƙatar yin sauye-sauye da gyare-gyare masu yawa ba. Modular daidaitawa misali ana amfani da ko'ina a cikin shagon aikinmu don ƙananan ayyukan samarwa don amfanin mu ta hanyar kawar da farashi da lokacin yin ƙayyadaddun kayan aiki. Za a iya samun hadadden kayan aiki a cikin injina ta hanyar kayan aiki da aka samar da sauri daga daidaitattun abubuwan da aka gyara daga ɗakunan ajiyar kayan aikin mu. Sauran kayan aikin da muke turawa a cikin shagunan aikinmu da layukan sarrafa kayan aiki sune kayan aikin kabari, na'urorin ƙusoshi da na'urorin daidaita ƙarfi. Dole ne mu jaddada cewa mai hankali da sassauƙa daidaitawa yana ba mu fa'idodin ƙananan farashi, gajeriyar lokutan jagora, mafi kyawun inganci a cikin samar da ƙaramin tsari da kuma layukan samarwa masu sarrafa kansa.

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Wani yanki na babban mahimmanci a gare mu shine ba shakka KYAUTA ASSEMBLY, RASUWA da SERVICE. Muna tura kayan aikin hannu biyu da kuma haɗuwa ta atomatik. Wani lokaci jimlar aikin taro yakan rabu zuwa ayyukan taro guda ɗaya wanda ake kira SUBASSEMBLY. Muna ba da jagora, babban sauri ta atomatik da taron mutum-mutumi. Ayyukan hada-hadar hannunmu gabaɗaya suna amfani da kayan aiki masu sauƙi kuma sun shahara a wasu ƙananan layin samarwa namu. Ƙwarewar hannaye da yatsa na ɗan adam suna ba mu iyakoki na musamman a cikin wasu ƙananan rikitattun ƙungiyoyin sassa. Layukan taro na mu masu sauri mai sauri a gefe guda suna amfani da hanyoyin canja wuri da aka tsara musamman don ayyukan taro. A cikin taron mutum-mutumi, mutum-mutumi na gaba ɗaya ko mahara suna aiki a tsarin taro guda ɗaya ko na wurare da yawa. A cikin layukan sarrafa kansa don samar da jama'a, gabaɗaya ana saita tsarin haɗawa don wasu layukan samfur. Har ila yau, muna da tsarin haɗuwa masu sassauƙa a cikin aiki da kai wanda za'a iya canzawa don ƙarin sassauci idan ana buƙatar samfuri iri-iri. Waɗannan tsarin haɗawa da ke aiki da kai suna da ikon sarrafa kwamfuta, masu musanyawa da na'urorin aiki, na'urorin ciyarwa da na'urorin jagora masu sarrafa kansu. A cikin ƙoƙarinmu ta atomatik koyaushe muna mai da hankali kan:

 

- Zane don daidaitawa

 

-Zane don taro

 

-Zane don rarrabawa

 

-Zane don sabis

 

A cikin aiki da kai ingancin rarrabawa da sabis wani lokaci suna da mahimmanci kamar yadda ya dace a cikin taro. Hanya da sauƙi wanda za'a iya raba samfur don kiyayewa ko musanyawa sassansa da sabis shine muhimmin abin la'akari a wasu ƙira na samfur.

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Ɗaukar aiki da kai da inganci a matsayin larura, AGS-Electronics / AGS-TECH, Inc. ya zama mai siyar da ƙimar darajar QualityLine Production Technologies, Ltd., babban kamfani mai fasaha wanda ya haɓaka ingantaccen software na tushen Intelligence wanda ke haɗa kai tsaye tare da bayanan masana'antar ku na duniya kuma ya ƙirƙira muku ingantaccen bincike na bincike. Wannan kayan aikin software mai ƙarfi yana da kyau musamman ga masana'antar lantarki da masana'antun lantarki. Wannan kayan aiki ya bambanta da sauran a kasuwa, saboda ana iya aiwatar da shi cikin sauri da sauƙi, kuma zai yi aiki tare da kowane nau'in kayan aiki da bayanai, bayanai a cikin kowane tsari da ke fitowa daga na'urori masu auna firikwensin ku, adana tushen bayanan masana'anta, tashoshin gwaji, Shigar da hannu.....da sauransu. Babu buƙatar canza kowane kayan aikin ku don aiwatar da wannan kayan aikin software. Bayan saka idanu na ainihin mahimmin sigogin aiki, wannan software na AI tana ba ku tushen tushen nazari, yana ba da faɗakarwa da faɗakarwa. Babu mafita irin wannan a kasuwa. Wannan kayan aiki ya ceci masana'antun da yawa tsabar kuɗi rage ƙi, dawowa, sake yin aiki, raguwa da samun yardar abokan ciniki. Sauƙi da sauri

Da fatan za a cika abin zazzagewa Tambayoyi na QLdaga blue link dake gefen hagu kuma ku dawo mana ta imel zuwa sales@agstech.net.

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- Hakanan ga ɗan gajeren bidiyon da ya kai ga ma'ana: BIDIYO na KYAUTATA KYAUTA LINE MANUFACTURING Tool